More Fluid Thinking for Smarter Industrial Water Management

Water is one of the most vital yet costly inputs in industrial operations. Businesses need treatment systems that not only ensure compliance but also enhance operations. More Fluid Thinking is about developing smarter, more adaptable water solutions that improve efficiency, reduce downtime, and optimise resource use.

At Hydroflux, we engineer high-performance, cost-effective process water and wastewater treatment solutions that keep industrial facilities running at peak efficiency while meeting water quality requirements for process water, as well as EPA and industry regulations for trade waste.

Water Recycling and Reuse to Reduce Costs

Across Australia, water recycling is becoming increasingly important. Recovering and reusing water can significantly lower costs and reduce reliance on external supplies.

• Food & Beverage: Hydroflux’s membrane bioreactor (MBR) systems with disinfection enable non-potable water reuse. When paired with reverse osmosis (RO), they can produce potable water at a fraction of the cost of mains water.
• Manufacturing: Ultrafiltration (UF) and RO systems can remove contaminants and dissolved salts from wastewater allowing safe reuse in cooling towers and various process applications.
• Mining & Resources: Brine management and desalination help recover process water, minimising waste while improving operational efficiency.

Trade Waste Treatment and Compliance Without Excess Costs

Industries face increasing pressure to meet trade waste discharge limits while managing treatment costs. Hydroflux provides advanced wastewater treatment solutions that balance cost-efficiency with regulatory compliance.

• Primary treatment systems such as Clarification or Dissolved Air Flotation (DAF) can remove over 95% of oils, grease, and suspended solids, easily ensuring compliance with most trade waste discharge limits. Even with chemical and sludge disposal costs factored in, a clarifier or DAF system often provides a strong return on investment for many industrial facilities.
• Biological treatment systems, such as Moving Bed Biofilm Reactors (MBBR), reduce organic loads (COD/BOD), which typically incur the highest trade waste charges. MBBR systems can be tailored to optimise capital and operating costs for the best return on investment.

Chemical Treatment for Water and Wastewater Optimisation

The right chemical treatment strategy can significantly enhance water quality, system efficiency, and operational reliability. Hydroflux provides tailored chemical programs for:

• Scale and corrosion control in cooling and boiler systems to prevent downtime and equipment failure.
• Coagulation and flocculation for efficient solids removal in wastewater treatment.
• Antifoams and odour control chemicals to improve process stability and maintain a cleaner working environment.
• Disinfection and biocide programs to reduce microbiological risks in water systems.

Reducing Sludge Volume and Handling Costs

Sludge disposal is one of the most costly and operationally demanding aspects of wastewater management. Minimising sludge production and optimising handling processes can significantly reduce transport and disposal expenses.

• Dewatering technologies can reduce sludge volume by over 90%, cutting disposal costs and improving handling efficiency.
• Thermal drying systems further reduce sludge moisture content, lowering weight and transport expenses while generating sustainable Class A biosolids.

The Time to Think Differently is Now

The challenges of industrial water management demand a new approach. One that is more adaptable, efficient, and sustainable.

At Hydroflux, we believe in More Fluid Thinking—designing custom water solutions that help businesses optimise performance, reduce environmental impact, and future-proof their operations. Whether you’re looking to cut water consumption, improve compliance, or reduce costs, our expert team is ready to help.

Discover what more fluid thinking can do for you.

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About the Hydroflux Group

The Hydroflux Group aims to deliver the highest level of engineering and scientific know-how to the emerging issues of sustainability, climate adaptation and environmental protection with a specific focus on water and wastewater.

As part of its vision and mission, Hydroflux has always taken its climate responsibility seriously. In 2022, Hydroflux became Australia’s first water treatment and technology company to achieve Climate Active carbon neutral certification for its organisation and products. It knows that partnering with customers and clients is the most significant impact it can have in its journey. The Group employs over 100 staff and operates throughout Australia, New Zealand and the Pacific Islands, with office locations in Sydney, Melbourne, Brisbane, Perth, Auckland, Suva and Portsmouth.